C.P. Bourg BB3002 EVA / PUR - 3 models - in-line operation with printing machine; cartridge feeder operation; manual operation

description

Universal finishing platform C.P. Bourg BB3002

System for bonded binding C.P. Bourg BB3002 is a revolutionary platform that makes a definitive break with the trade-off between in-line operation and flexibility. Designed to be the heart of the modern automated bindery, it offers unparalleled binding quality in the EVA and PUR. Its greatest asset is its full scalability and the ability to work in any configuration: from an efficient offline workstation, to a unique semi-automatic mode with a cartridge feeder BBL, up to full integration in the inline. With official and certified cooperation with all leading manufacturers of digital machines, the BB3002 becomes a natural extension of any printing line, creating an automated ecosystem for on-demand book production.

Full integration - two worlds, one solution

🚀 ONLINE mode: book factory connected to printing

Unleash the full potential of your printing press. Inline, the BB3002 creates a fully automated production line "from file to finished book." With proven interface modules such as Bourg Book Compiler (BBC), the wrapping machine seamlessly connects to digital machines from market leaders such as:

  • Canon
  • Ricoh
  • Xerox
  • Konica Minolta
  • HP Indigo
  • Kodak

This setup minimizes manual work, eliminates errors and drastically reduces turnaround time.

versatility OFFLINE mode: flexibility and maximum efficiency

Working offline gives you full freedom and allows you to make maximum use of your machine park. One BB3002 wrapping machine can handle orders from many different machines - digital and offset - without blocking their work. Two unique feeding solutions are available in this mode:

  • BSF Feeder: For high-volume, high-speed production with output of up to 18,000 sheets per hour.
  • BBL Feeder: Unique on the market for semi-automatic operation. Load up to 120 cartridges and walk away - the machine will retrieve and bind each cartridge by itself, perfect for many short runs.

State-of-the-art book binding technology

🤖 Intelligent automation: terminal-caliber and GUI

At the heart of the machine is a self-adjusting clamp with a built-in caliber. All the operator has to do is insert the book insert - the machine will automatically measure its thickness and set all the necessary working parameters in a fraction of a second: milling depth, position of the big on the cover, pressure force and glue time. All orders can be stored in the memory of the intuitive touch-screen control panel (GUI).

✨ Highest quality back: EVA/PUR milling and bonding

A powerful milling module (0-3 mm adjustment) with four notching knives aggressively opens the paper structure, guaranteeing perfect glue penetration and binding durability. The system offers two gluing technologies: efficient EVA glue with separate side bonding and ultra-durable PUR glue in a hermetically sealed, waste-free system that does not require time-consuming daily cleaning.

📕 Perfect covers: knife creasing and non-stop feeder

Unlike standard wheel creasing, the BB3002 uses a professional knife creasing. It is the only method that does not break or damage paper fibers, guaranteeing a perfect bend line without toner cracking, even on dark, fully printed or laminated covers. The ability to make up to 13 big allows the production of books with wings.

✂️ Expansion with tripod and full line "Book Factory"

The BB3002 system is the foundation of a complete book factory. It can be expanded to include a fully automated, in-line tripod CMT-330TC, which trims finished books from three sides without manual intervention or changing clamps, even for book-on-demand (book-of-one) production. Such a line allows production from A to Z without operator involvement.

Detailed technical specifications

Performance and capabilities

Maximum capacity (cycles/hour)Up to 600 cycles/hour (offline mode, up to 350 books/hour)
Thickness of the book1 to 60 mm
Back millingAdjustable from 0 to 3 mm (with notching)
Glue temperature130 to 180 °C

Media handling

Cartridge weight60 to 160 gsm
Cover weight80 to 300 gsm
Min. cartridge format90 x 60 mm (block mode) / 100 x 90 mm (binding)
Max. cartridge format385 x 320 mm
Min. cover format201 x 100 mm
Max. cover format750 x 385 mm
Cover feeder capacity80 mm

Physical and electrical data

Dimensions of BB3002 (W x D x H).202 x 135 x 150 cm
Scale BB3002650 kg
Power supply3 phase, 380/400V, 50Hz, 12A
Power consumptionOperating mode: 4000 W
Standby mode: 1500 W
Noise level76 dB

Partnership with Akonda.pl is a guarantee of peace of mind

At Akonda.co.uk, we understand that implementing such an advanced system as C.P. Bourg BB3002 is a strategic decision. That's why we provide full support at every stage - From needs analysis and professional configuration, to delivery, to implementation and service.

  • Professional service Warranty and post-warranty service throughout Poland.
  • Delivery, installation and training operators at your facility as standard.
  • Permanent access to consumables (EVA/PUR adhesives, knives) and spare parts.

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C.P. Bourg BB3002 EVA / PUR - 3 models - in-line operation with printing machine; cartridge feeder operation; manual operation

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